KYD六合一压滤机

概述overiew

六合一压滤机是一种集过滤、洗涤、打浆、干燥、粉碎、自动出料等功能为一体的多功能固液分离处理设备。它是我公司在三合一过滤机基础上，综合考虑客户需求设计出来的一款新型高效、安全、环保产品，适用于处理多种不同特性和工况的物料。

The six-in-oneflter presisa mulifunctionalsolid-lquid separation procesingequipment that ntegrates thefunctionsofltration,washing pulping,dying crushing,and automatic discharg.It isa new type ofeficient,safe,and environmentall friendly product designed by our company on the basiso the thre-in-oneflter presstakinginto full consideration the needs o customers.It s suitable for hancdling a variety of materials wih diferent properties and working conditions.

设备构成及工作原理Equipment composition and working principle

本设备材质可采用不锈钢304、316L、2205、904L、哈氏合金等，主轴、过滤板液压活塞和出料活塞均采用特殊的气密封形式，能耐更高的压力。其筒体内含有上下两块过滤面，上下过滤介质均采用烧结网，内部设置有桨叶，可升降和正反转，对物料进行打浆、刮料、粉碎和出料的操作。设备配有一台液压站，用于驱动桨叶的升降和正反转，还可用于设备筒体的升降、法兰旋转锁紧、出料口的液压锁紧以及液压压滤。本机采用液压过滤，在过滤过程中，主要通过液压加压的方式，顶部液压缸压力最高可达2MPa,滤液通过上下烧结网进行过滤，可通过调节液压缸压力控制最终压滤后的固体料水分，最低可控制到5%。过滤完成后可加入洗涤液，通过桨叶搅拌充分打浆洗涤，再重复上述过滤过程。设备筒体和桨叶均可加热，设备可抽真空，并且可达到极限真空，物料在真空状态下干燥效率更高。固体出料口采用活塞形式，液压油缸锁紧。设备上封头采用液压锁紧和升降，以便于设备的维修保养。

The material of hisequipment can be stainlesstel304,316L,205.904L,Hastelly.etc,and the main shaf,fite plate hydraulic pistonand discharge piston all adoptspocial gas-ight fom,which can withstand higher pressure.Is cylinder contains two filter surfacs,both upper and lowerfltration media adopt sintered mesh,andthere isa padl inside,which can be lifed and reversed,and can peform opcrations such as pulping,scraping crushing and discharging materials.The quipment isequippedwithahycraule station,whichisusedto drive th lifing and reversingofthepadle,and can alsobe used forh lifingofthe eguipment ylinder,therotationand locking of the flange,the hydraulic locking of the discharge port and hydrauli pressurefltration.This machine adopts bydraulie fitration,during the filrationproces,it mainly pressurizes by bydraulie presure,the pressure of the top hydralicylinder can reach up to 2MPa,and thefltrateis fitered hrough the uper andlower sintered meshes,and the moisture content ofthesolid material afer resurefltration can be contoled byadjustingthe presureofthe hydrauli cylinder,whichcan be controlld o the lowest 59%.Afer the fitration is completed,wathing solution can be aded,and the materials can be fully pulped and washed through thestiringof hepadkle,and then the abov filtration proces can be repeated.The equpment eylinder and paddle can be heated,the equipment can be evacuated,and itcan reach te limit vacum,and the material is ried more eficienly under vacum.The solid discharge port adopts a piston form,and the hydrauli oil cylinder islocked.The upperheadof the quipment adopts hydranlic lockingand lifting.which is convenient for the mantenanceoftheequipment.

优势Advantage
1、密闭性好：全程密闭操作，无气体、固体、液体溢出，安全环保。
2、过滤面积大：采用上下双层过滤板设计，极大地提高了过滤面积。
3、过滤效率高：通过液压油缸挤压滤饼，过滤压力远高于气体压滤，可快速实现固液分离，极大地提高了过滤效率。
4、过滤效果好：除了透气性好的物料，本机对粘性大、难过滤的物料同样适用。相较传统的三合一过滤机、离心机、抽滤槽、板框压滤机等过滤设备，本机能使物料压得更干。
5、节约生产成本：该机固液分离较彻底，滤饼含水率低，溶剂回收率高，降低了尾气和废液的产生，同时相较于三合一过滤机，本设备干燥效率更高，极大地降低了干燥所需能耗。
6、功能强大：在三合一过滤机原有基础上，本机新增多项功能，可以满足客户的多种需求。
1、Good sealing performance:The whole proces is operated in a seledmanner,with no gas,solid,or liquid overflow,cnsuring safety andprotection.
2、Large fitration are:The design employs a double-layer filter plate,greatly increasing thefiltration area.
3、High fitration eficiency:The filter cake is by a hydraulic cylinder,withthe filtration pressure being much higher than that of gas pressurefltration,allowing for rapid solid-liquid separation and greatly improvingfltrationeficiency.
4、Good effect:In adition to materials with good permeability,thismachine is also applicable to materials with strong adhesion and ificultfltration.Compared withtraditional three-in-oneflter machines centrifug-es,decanting tanks,and plate and frame presses,this machine can pres thematerials much drier.
5、Saving production cos:The machine has a solid-liguid separation,withlow water content in the filter cake,high solvent recovery rate,and reducedgeneration of tail gas and waste liquid.At the same time,compared thethree-in-one filter machine,this equipment has a higher dryingeficiency,greaty redlucing the energy consumption required for drying
6、Powerful functions:On the basis the original thre-in-one fltermachine,this machine adds many functions and can meet the various needsof customers.

材质：碳钢、不锈钢、钛材、哈氏合金、衬塑或复合材料等

Material:Carbon stel,stainles stel,titanium,Hastelloy,plasticlined or composite materias,etc.